Robert Miller • December 19, 2025

Why OSHA Citations Are at an All-Time High — and How to Prevent Costly Fines

OSHA Fine are Preventable

OSHA citations are increasing at an alarming rate across nearly every industry. From construction and manufacturing to warehousing and healthcare, employers are facing more inspections, higher penalties, and greater enforcement pressure than ever before.

So why are OSHA citations so high—and more importantly, how can your organization avoid becoming the next headline?

At KARM Safety Solutions, we work with companies every day that want to stay compliant, protect their workers, and avoid unnecessary fines. Below, we break down the key reasons OSHA citations are rising and the proven steps you can take to prevent them.

Why OSHA Citations Are Increasing

1. Increased OSHA Enforcement and Inspections

OSHA has significantly ramped up enforcement efforts in recent years. With more inspectors in the field and a renewed focus on high-risk industries, inspections are happening more frequently—and violations are being cited more aggressively.

Targeted inspection programs now focus on:

  • Fall hazards
  • Hazard communication
  • Lockout/tagout
  • Machine guarding
  • Respiratory protection

If your company falls into a high-hazard category, your risk of inspection is higher than ever.

2. Higher Penalty Amounts

OSHA penalties have increased dramatically. A single serious violation can now cost tens of thousands of dollars, while willful or repeat violations can exceed six figures.

Many employers are shocked to learn that:

  • Multiple violations can be issued during one inspection
  • Repeat violations can be cited even years later
  • Documentation gaps alone can trigger fines

What used to be a warning can now become a major financial hit.

3. Lack of Proper Safety Training

One of the most common root causes of OSHA citations is inadequate employee training.

OSHA requires employers to:

  • Train employees on job-specific hazards
  • Ensure workers understand the training
  • Maintain accurate training records

Without proper training, employees are more likely to work unsafely—and OSHA is quick to cite employers when training cannot be verified.

4. Poor or Outdated Safety Programs

Many companies rely on outdated safety manuals or “cookie-cutter” programs that don’t reflect actual jobsite conditions.

Common issues include:

  • Missing written programs
  • Programs not tailored to the workplace
  • Lack of enforcement or follow-through
  • Failure to update policies as regulations change

OSHA expects safety programs to be active, current, and enforced—not just sitting on a shelf.

5. Employee Complaints and Incident Reporting

A large percentage of OSHA inspections begin with employee complaints or reports of injuries.

When employees don’t feel safe or properly trained, they’re more likely to:

  • File anonymous OSHA complaints
  • Report hazards directly to inspectors
  • Trigger unannounced inspections

Strong safety cultures reduce complaints and improve compliance.

How to Prevent OSHA Citations and Costly Fines

1. Invest in OSHA-Compliant Safety Training

The most effective way to prevent OSHA violations is through proper training.

KARM Safety Solutions offers:

  • OSHA 10 & OSHA 30 training
  • Job-specific safety courses
  • Online and in-person training options
  • Training tailored to your industry and hazards

When employees understand hazards and safe work practices, violations decrease dramatically.

2. Conduct Regular Safety Audits

Proactive safety audits help identify hazards before OSHA does.

A thorough audit should:

  • Identify unsafe conditions
  • Review written safety programs
  • Verify training records
  • Correct issues immediately

KARM Safety Solutions can assist with safety audits and compliance reviews to reduce your risk of citations.

3. Keep Documentation Up to Date

OSHA inspectors often start by reviewing paperwork. Missing or outdated documentation is one of the fastest ways to receive citations.

Make sure you maintain:

  • Training records
  • Written safety programs
  • Injury and illness logs
  • Equipment inspections

If it isn’t documented, OSHA assumes it didn’t happen.

4. Build a Strong Safety Culture

Companies with strong safety cultures experience fewer injuries, fewer complaints, and fewer OSHA inspections.

Encourage:

  • Employee involvement in safety
  • Open hazard reporting
  • Consistent enforcement of rules
  • Ongoing refresher training

Safety should be part of daily operations—not just a once-a-year requirement.

5. Partner With Safety Experts

Navigating OSHA regulations alone can be overwhelming. Working with experienced safety professionals helps ensure compliance and peace of mind.

KARM Safety Solutions provides expert guidance, training, and support to help organizations:

  • Reduce OSHA violations
  • Avoid costly fines
  • Protect employees
  • Stay inspection-ready year-round

Don’t Let OSHA Fines Hurt Your Business

OSHA citations are rising—but they are also preventable.

With proper training, updated safety programs, and expert support, your organization can stay compliant, protect workers, and avoid unnecessary penalties.

Contact KARM Safety Solutions today to learn more about our online and in-person safety training programs and how we can help you reduce OSHA risk before the next inspection.

By Robert Miller December 20, 2025
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